Sealy Mattress Manufacturing Company LLC
USDOT 44645 · MC-547684 · Warrensville Hgts, Ohio · Interstate for-hire carrier · 250–499 power units
Sealy Mattress Manufacturing Company LLC is a corporation based in Warrensville Hgts, Ohio, registered with the FMCSA as an interstate carrier (private property, authorized for hire). It reports 294 power units and 279 drivers, which ranks it #77 by fleet size among 655 active for-hire carriers with 50+ power units headquartered in Ohio. In the 24 months to Sep 24, 2026 its trucks were inspected 337 times – about 1.1 inspections per power unit. 9.4% of vehicle inspections and 0.0% of driver inspections ended with an out-of-service order, against 18.3% and 2.0% for carriers of the same size nationally. FMCSA records 14 reportable crashes in the last 24 months (5 injuries, 0 fatalities, 14 tow-away), or 4.8 per 100 power units versus 4.2 for its size band. Crash counts in FMCSA data do not indicate fault. Its registered cargo types are general freight.
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Registration and contact
| Legal name | Sealy Mattress Manufacturing Company LLC |
|---|---|
| DBA name | — |
| USDOT number | 44645 |
| Operating authority (docket) | MC-547684 |
| Entity type | Private Property, Authorized for Hire |
| Operation | Interstate |
| Business type | Corporation |
| Physical address | 4801 Commerce Pkwy, Warrensville Hgts, OH 44128 |
| Phone | (859) 455-1503 |
| First registered | Jun 1, 1974 |
| Last MCS-150 update | Apr 10, 2026 |
| Hazmat carrier | No |
Check live authority, insurance and out-of-service status: FMCSA SAFER snapshot for USDOT 44645.
Fleet and drivers
| Equipment | Owned | Term-leased | Trip-leased |
|---|---|---|---|
| Straight trucks | 0 | 19 | 0 |
| Truck tractors | 0 | 250 | 25 |
| Trailers | 23 | 1,001 | 713 |
- 0.95 drivers per power unit (national median for 50+ unit fleets: 0.99).
- 6.3 trailers per tractor – a drop-and-hook style trailer pool.
- 19,736,419 miles reported for 2025 – about 67,131 miles per power unit vs a 41,335 median for 250–499-unit fleets.
- 1% of listed equipment is owned rather than leased.
- 250 CDL drivers; 250 drivers operate interstate beyond 100 miles, 15 within 100 miles.
Safety record
Roadside inspections Sep 25, 2024 – Sep 24, 2026; crashes Nov 1, 2024 – Oct 31, 2026. Benchmarks: 250–499-unit for-hire carriers nationally (792) and Ohio carriers with 50+ units (655).
| Measure | Sealy Mattress Manufacturing | Same size, US | OH average | |
|---|---|---|---|---|
| Vehicle out-of-service rate | 9.4% | 18.3% | 17.8% | 49% lower than average |
| Driver out-of-service rate | 0.0% | 2.0% | 2.6% | none recorded |
| Crashes per 100 power units | 4.8 | 4.2 | 3.9 | 14% higher than average |
| Inspections | 337 | 337 with a driver check, 203 with a vehicle check, 115 BASIC violations recorded | ||
| FMCSA safety rating | Satisfactory (rated Jun 3, 1996) | |||
Cargo carried
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Closest fleet size and cargo mix among Ohio carriers in this directory.
| Carrier | City | Power units | Drivers | Inspections (24 mo) | Vehicle OOS | Crashes (24 mo) |
|---|---|---|---|---|---|---|
| Lungi Transit LLC USDOT 4343073 | Cincinnati | 300 | 330 | 12 | 20.0% | 1 |
| KH Group LLC USDOT 3887550 | Canton | 282 | 450 | 141 | 30.0% | 5 |
| J Rayl Transport Inc USDOT 358614 | Akron | 326 | 249 | 252 | 27.3% | 21 |
| Superior Environmental Solutions LLC USDOT 780512 | Cincinnati | 265 | 164 | 55 | 27.3% | 5 |
| Cleanpeace Express LLC USDOT 3687305 | Cuyahoga Falls | 255 | 275 | 198 | 16.5% | 11 |
| Trust Me Logistics LLC USDOT 4167637 | Cincinnati | 251 | 281 | 26 | 35.7% | 2 |
Other carriers near Warrensville Hgts
| Carrier | City | Power units | Drivers | Inspections (24 mo) | Vehicle OOS | Crashes (24 mo) |
|---|---|---|---|---|---|---|
| Contract Transportation Systems Co USDOT 188891 | Cleveland | 1,288 | 1,156 | 2,504 | 6.2% | 62 |
| Containerport Group Inc USDOT 232734 | Cleveland | 1,150 | 1,150 | 1,508 | 29.9% | 54 |
| The Kaplan Trucking Company USDOT 120670 | Cleveland | 867 | 867 | 886 | 25.3% | 67 |
| Ta Operating LLC USDOT 300813 | Westlake | 408 | 397 | 73 | 1.8% | 3 |
| Horizon Midwest Inc USDOT 2317693 | Cleveland | 405 | 405 | 468 | 30.9% | 16 |
| TRX Southeast Inc USDOT 2256081 | Cleveland | 354 | 177 | 189 | 26.7% | 16 |
| Horizon Freight System Inc USDOT 237360 | Cleveland | 354 | 354 | 326 | 34.2% | 17 |
| TRX Inc USDOT 1071546 | Cleveland | 262 | 131 | 146 | 39.5% | 11 |
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FAQ
What is the USDOT number of Sealy Mattress Manufacturing Company LLC?
Sealy Mattress Manufacturing Company LLC is registered with USDOT number 44645 and operating authority MC-547684.
How many trucks does Sealy Mattress Manufacturing Company LLC have?
It reports 294 power units (275 tractors, 19 straight trucks) and 1,737 trailers, with 279 drivers, on its last MCS-150 update (Apr 10, 2026).
Where is Sealy Mattress Manufacturing Company LLC located?
Its registered physical address is in Warrensville Hgts, Ohio 44128.
What is the out-of-service rate of Sealy Mattress Manufacturing Company LLC?
Over 24 months, 9.4% of vehicle inspections and 0.0% of driver inspections resulted in an out-of-service order (same-size national average: 18.3% vehicle, 2.0% driver).
Source: FMCSA Company Census File, SMS inspection file and Crash File (data.transportation.gov), refreshed 2026-11-04. Figures are as reported to FMCSA and may lag. How we calculate these numbers. Spotted an error? Carriers update their record with FMCSA via the MCS-150 form; see corrections.